As we approach the new year, it’s a great time for machine shops to consider ways to optimize their processes, and one of the most impactful areas to invest in is workholding. With the right workholding system, you can increase your efficiency, streamline changeovers, and ultimately reduce costs. The OK-VISE Multi-Rail flexible workholding system is an excellent choice for achieving these goals. Here’s a closer look at how this innovative system can help machinists elevate their productivity and enhance overall machining efficiency for years to come.
1. Cut machining time per part by fixturing multiple workpieces
In the world of machining, time is money. The OK-VISE Multi-Rail system allows you to fixture multiple workpieces at once, enabling you to machine several parts in a single setup. By reducing the need for frequent tool changes and setup adjustments, you’re able to decrease the machining time per part and boost throughput. This increase in productivity can make a significant difference in meeting tight deadlines and achieving higher profitability.
2. Reduce setup time
Every minute spent on setups is a minute that could be used for actual machining. OK-VISE’s flexible workholding system minimizes setup times, allowing machinists to switch between workpieces quickly and efficiently. This not only saves time but also helps maintain the flow of production, reducing bottlenecks and downtime. The result? Faster lead times and a more efficient shop floor.
3. Extended program cycle times = less worker dependency
One of the most notable benefits of the Multi-Rail system is its ability to hold multiple workpieces in a single setup, which extends the program cycle time. A longer cycle time means the machine can run independently for longer periods, reducing the need for constant operator presence. This added autonomy allows machinists to manage other machines or ancillary tasks, maximizing the productivity of a machining cell.
For machinists, this also makes the job more fulfilling, as they spend less time on repetitive tasks like changing workpieces and more time focusing on value-added activities. As the machines are less idle, the shop’s overall output increases without the need for additional hands on deck.
4. Quick and repeatable setup changes
The Multi-Rail workholding system is designed for ease of setup, making it simple to switch configurations when moving to a new job. By documenting setups, machinists can replicate the same fixturing layout with minimal effort in future runs. This consistency not only saves time but also improves the quality of production, as the same optimal setup can be easily applied across jobs. Fewer mistakes, quicker setups, and improved consistency – all of which contribute to a more efficient workflow.
5. Less dependency on dedicated fixturing solutions
Dedicated fixturing solutions can be time-consuming to design, machine, and implement. The flexibility of the OK-VISE Multi-Rail system reduces the need for these custom solutions, allowing machinists to avoid the labor-intensive process of creating dedicated fixtures. Instead, the Multi-Rail system offers a versatile, modular platform that can be adapted to various workpieces, saving both time and resources.
With less time spent designing and manufacturing fixtures, machinists can focus more on producing billable components. This shift not only enhances productivity but also directly impacts profitability, as more time is spent on tasks that generate revenue.
Why OK-VISE Multi-Rail is a smart investment for 2025
The OK-VISE Multi-Rail workholding system is more than just a tool; it’s a strategic investment that offers numerous advantages for machinists aiming to improve efficiency and profitability. By minimizing cycle times, reducing changeover efforts, and enabling flexible fixturing, the Multi-Rail system transforms the machining process. As we enter 2025, investing in tools that enhance efficiency and output is a forward-thinking move that can set your shop up for a successful year.
If you’re looking to maximize your machining efficiency, the OK-VISE Multi-Rail system might just be the key to unlocking a more streamlined, productive, and profitable workflow.
